While the term “low cost” is easily associated to
commercial air transportation in the common view of providing cheap flights to
passengers, it may not be the case for flying experimental payloads. Indeed,
flight tests are still very “high cost”, lengthy and risky activity and may
easily turn into the worst nightmare for aerospace program managers. However,
without going into real flight conditions, no aerospace technology can get the
label “flight qualified” which opens the door to deploying technologies into
real products. Being more and more
involved in R&TD projects requiring flight test demonstration, the Italian
Aerospace Research Center (CIRA) has developed a different approach in order to
get rid of the cost and the logistic burdens typically associated to flight
experiments without losing significance in the research outcome. Thanks to the support of the National
aerospace research program PRORA, CIRA has developed an Optionally Piloted
Aircraft (OPA) derived by a commercial, off-the-shelf, ultra-light aircraft, a
TECNAM P92-Echo S. The aircraft, which was named FLARE (which stands for Flying
Laboratory for Aeronautical Research), has been modified to perform as a flying
test bed capable to provide flight validation of autonomous flight
technologies, to test traffic separation scenario based on ADS-B technology and
improve weather-forecast satellite based systems. CIRA also plans to use FLARE,
in future, for the development of aero-structural innovative technologies such
morphing wing and propulsion, as part of the Italian Aerospace Research program
(PRORA). In order to get the authorization to fly the modified aircraft under
the current Italian airworthiness regulation, CIRA has coordinated a complex
technical effort which included design, modifications as well as continuous
airworthiness of the basic aircraft and its systems, producing the necessary
documentation to ensure the compliance to the CS-VLA (Very Light aircraft) certification
regulation, adopted as a reference. This technical process involved the
contributions of nearby airframe manufacturers such as TECNAM and OMASUD, the
local Flying Club and external consultants for the development of the necessary
documentation contributing to the Safety of Flight assessment issued under CIRA
responsibility. Thanks to a fruitful technical cooperation
with the Italian Civil Aviation Authority (ENAC), CIRA has achieved the
relevant Permit to Fly (PTF) on April 14, 2016. The permit, valid for one year,
has been issued on the basis of the system and safety documentation produced by
CIRA in accordance with the recent ENAC NAV32E regulation relevant in-flight
testing activities. As soon as the PTF was
available, CIRA started an intensive test campaign, which included a maximum of
38 experimental flights, operating the aircraft from the local Capua airport
(ICAO LIAU).